Transmission Line with overlay

More Capacity. Less CapEx.

TS Conductor provides the greatest ampacity per capital expenditure dollar for many applications, especially in reconductoring projects and new builds where longer spans are possible.
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Reconductoring
existing lines.

TS Conductor’s AECC technology can double or triple capacity using the existing structures without expensive and time-consuming modifications.

Product Details
Comparison of traditional and TS conductor AECC power lines. Traditional requires structure retrofit; TS AECC reuses structures without retrofit, showing reduced sag and increased capacity.

Benefits include:

  • Up to 30-40% Lower Costs

    Avoids costly structure replacements, height increases, and/or reinforcements that are often required by traditional alternatives.

  • Accelerated Timelines

    Streamlined permitting and faster construction with less downtime, as parallel circuits can often remain energized during installation.

  • Maximize Existing ROWs

    Add capacity for a fraction of the cost of new lines, and do it in months, instead of the years or decades required for permitting new rights-of-way.

Reconductoring saves billions.

A study by UC Berkeley and GridLab projects that reconductoring with advanced conductors could lead to energy system savings of $85 billion by 2035 and $180 billion by 2050.

Case Study

Reconductoring reimagined.

Montana-Dakota Utilities

Montana-Dakota Utilities (MDU) completed a 11-mile reconductoring project on their 230kV transmission line between Napoleon and Heskett, North Dakota, in March 2021. The project aimed to increase capacity on the existing line, originally built in 1966, to accommodate new wind farm interconnections in the area.

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Montana-Dakota Utilities (MDU) - Napoleon to Heskett
  • 0%
    Increase in Ampacity
  • 0%
    Estimated Savings
  • 0
    Full Year Ahead of Schedule
  • $0M
    Total Savings

New construction
and rebuilds.

It’s a common misconception that advanced conductors are only suitable for reconductoring. TS Conductor can also optimize new lines, often enabling fewer, shorter structures while providing capacity headroom for future demand growth.

Product Details
Comparison of transmission towers: Traditional conductors with taller and more towers on the left, and TS Conductor AECC with fewer and shorter towers on the right.
  • Up to 10-20% Lower Costs

    Allowing shorter and fewer towers minimizes material and labor costs, construction time, land acquisition expenses, and visual impacts.

  • Future Proof

    Maximizes capacity in valuable rights-of-way, providing headroom for uncertain demand growth and avoiding costly upgrades in the future.

  • Green by Design

    Lowers environmental impact and mitigation costs, benefiting both utility budgets and the planet.

Case Study

Rebuild optimized.

Florida Power & Light

Florida Power & Light completed a 5-mile rebuild of their 230kV Eldora-Finca-Heritage transmission line in Q2 2024. The project aimed to upgrade the existing ACSR conductor with a capacity of 1495 Amps to meet a new capacity requirement of 3000 Amps.

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Florida Power and Light - Eldora-Finca-Heritage
  • 0%
    Increase in Ampacity
  • 0ft
    Reduced Structure Height
  • 0ft
    Reduced Sag
  • $0M
    Total Savings

Lifecycle savings.

Beyond reducing day one CapEx, TS Conductor also provides additional financial benefits over the project lifetime, helping utilities balance grid modernization with ratepayer affordability.

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  • Improved Efficiency
    Line loss reductions of 10-50% improve overall system efficiency.
  • Enhanced Resilience
    Better grid resilience potentially decreases outage-related expenses.
  • Future Proofing
    Additional capacity headroom accommodates future load growth.

Nationwide adoption of advanced conductor technology could save consumers $2.2 billion annually via loss reduction alone.

- GridLab and Energy Innovation report

Silhouetted power lines and towers against a sunset sky with scattered clouds.

Vertical integration.

At TS Conductor, our vertically integrated production drives lower prices and better project economics.

  • Competitive Pricing
    Up to 50% Less than Other Advanced Conductors
  • Reduced Complexity
    Reduced Supply Chain Complexity & Associated Costs
  • Reduced Time & Cost
    Reduced lead times and inventory costs

The result is a cost-effective approach to grid expansion and modernization that aligns with both utility financial objectives and the need for affordable electricity rates.

Lattice Structure

Consider TS Conductor
for your next project.

Transmission engineers often face complicated challenges without easy answers. No solution is right for every project, but TS Conductor is far from a niche product. It's a mainstream solution that can often solve tough problems, maximize capacity, and minimize CapEx. But don’t take our word for it, you can do the analysis and see for yourself. Our engineers are here to help.