Construction worker operates a crane, lifting large cable spools from a flatbed truck on a clear day.

Salt River Project (SRP).

8.5 MI
230KV
RECONDUCTORING
SRP Orme Rudd Project

Project overview.

Salt River Project (SRP) completed an 8.5-mile reconductoring project on their double-circuit 230kV transmission line between the Orme and Rudd substations in Phoenix, Arizona, in April 2024. The project aimed to increase capacity to support the Sierra Estrella interconnection and accommodate load growth in the area.

Technology.

SRP engineers concluded that TS Conductor's double-bundled TS Cloudveil M3 (1181 kcmil) was the optimal solution, replacing the existing double bundle 954 Rail ACSR configuration.

Challenges.

SRP needed to significantly increase the line's capacity without replacing the existing towers, a constraint that ruled out many traditional reconductoring options. The project also had to be completed within a budget of $11.5 million.

Key outcomes.

TS Conductor's compatibility with standard installation practices was a key factor in the project's success. SRP crews seamlessly adapted to the new technology without any specialized training or equipment required, keeping the project on track and maintaining high safety standards throughout.

Tall utility poles with multiple power lines stretch into the distance against a blue sky.
INCREASED AMPACITY

Increased the line's ampacity from 1636A to 3978A, a 143% improvement.

NO MODIFICATIONS REQUIRED

Maintained a similar outer diameter (increasing only slightly from 1.165" to 1.17") with minimal tension and thermal sag, allowing use of existing towers without modifications.

COMPLETED UNDER BUDGET, IN LESS TIME

Completed ahead of schedule, with final costs totaling approximately $10.1 million, under the initial budget of $11.5 million.

CAPACITY UPGRADED

Achieved capacity upgrade with minimal disruption to the surrounding urban area of Phoenix.

More details.

Conductor Comparison

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Public Planning

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