Creep and Stress-Strain Behavior Video Thumbnail

Creep and Stress-Strain Behavior

Overhead conductors experience complex mechanical stresses throughout their operational life, with behavior determined by two primary components working in parallel. In TS Conductor AECC, the composite core demonstrates purely elastic behavior with approximately 2% elongation limit, while aluminum strands exhibit both elastic and plastic behavior, capable of 20-30% permanent elongation. Creep allows the annealed aluminum strands to gradually transfer tension load to the composite core, reaching a stable configuration that, combined with trapezoidal wire design, enables good damping mechanisms to protect against fatigue damage from wind-induced vibration.

Transmission line conductors experience complex mechanical stresses throughout their operational life. Understanding how conductors respond to these stresses, particularly the phenomenon of creep, is essential for proper transmission line design and long-term reliability. This understanding helps engineers optimize conductor selection, installation procedures, and maintenance practices.

Stress-Strain Behavior

The mechanical response of a conductor is determined by two primary components: the composite core and the aluminum strands. The composite core exhibits purely elastic behavior, meaning it deforms linearly under stress and returns to its original shape when the stress is removed. This elastic response is limited to approximately 2% elongation, making the core highly stable and predictable.

The aluminum strands demonstrate both elastic and plastic behavior. In their initial loading region, they respond elastically like the core. However, once they exceed their yield point and enter the curved portion of their stress-strain curve, they begin to experience plastic deformation. This plastic deformation can reach 20-30% elongation, if without core constraint, and is permanent, unlike the elastic behavior of the core.

The total conductor stress-strain curve represents the mathematical sum of these two components working in parallel. This combined response determines the conductor’s overall mechanical behavior under varying load conditions.

Creep Mechanisms

Creep in conductors refers to the gradual, permanent elongation that occurs over time under constant mechanical stress. This phenomenon primarily occurs in the aluminum strands, as the composite core maintains its elastic properties. In fully annealed aluminum strands, creep allows the strands to gradually elongate and transfer their tension load to the composite core.

This load transfer process is a fundamental aspect of conductor behavior. As the aluminum strands creep, they reach a more relaxed state while the composite core takes on a greater share of the mechanical load. This process continues until the conductor reaches a stable configuration determined by the properties of both components.

Engineering Benefits

The creep behavior of conductors, particularly those using annealed aluminum strands, provides significant performance advantages. As the aluminum strands transfer load to the core through creep, they become more mechanically free to move. This freedom of movement enables natural damping mechanisms within the conductor.

The relaxed state of the aluminum strands creates excellent self-damping characteristics for managing aeolian vibration. When combined with trapezoidal wire design, which maximizes surface contact between adjacent strands, the conductor achieves optimal frictional damping. This natural damping mechanism helps protect the conductor from fatigue damage caused by wind-induced vibration.

Practical Implications

Installation procedures must carefully account for the mechanical properties of both the core and aluminum strands. During installation, excessive bending must be avoided to prevent permanent deformation of the aluminum strands, which could lead to “birdcaging” where strands permanently separate from their intended positions. Following minimum bend radius guidelines similar to those used for ACSS conductors helps prevent these issues.

Long-term conductor performance depends on understanding and accounting for creep behavior. Engineers must consider the load transfer between core and strands in their structure designs and recognize that the conductor’s self-damping characteristics may reduce or eliminate the need for external damping devices. This comprehensive understanding of conductor mechanics enables optimal design decisions that ensure reliable, long-term performance.

More articles.

See All Articles
Thermal Sag thumbnail
Technical Characteristics

Thermal Sag Behavior: Knee Points and Material Properties

Bi-component conductors, made with two different materials, exhibit a thermal "knee point" - a temperature at which the aluminum strands reach zero tension due to thermal expansion as the conductor heats up. Traditional ACSR exhibits a knee point around 125°C but can't operate there due to aluminum strand damage, while ACSS shows a lower knee point but experiences high sag above it due to steel's thermal expansion. TS AECC exhibits virtually no thermal sag above its knee point due to its carbon fiber core's extremely low thermal expansion coefficient.

Standard Installation thumbnail
Performance & Operation

Standard Installation and Maintenance

TS Conductor’s AECC is the only advanced conductor that is fully compatible with traditional ACSR/ACCC installation and maintenance practices, requiring no specialized training or equipment. The aluminum encapsulation layer acts as a protective cushion during compression fitting installation, achieving 100% compaction around the core and preventing moisture ingress. The pre-tensioned design allows for standard bending radius requirements (25 times the conductor's outer diameter), while the sealed nature eliminates special storage requirements, maintaining full mechanical and electrical properties even after extended storage.

Longevity by Design thumbnail
Performance & Operation

Longevity by Design

TS Conductor ensures long-term reliability through multiple design features addressing potential degradation mechanisms. The aluminum encapsulation prevents galvanic corrosion by eliminating moisture and oxygen contact with the core, while also protecting against matrix degradation from environmental factors. The design's system-level performance benefits from annealed aluminum strands that redistribute stress through controlled creep, and trapezoidal strand configuration enabling optimal energy dissipation without fatigue, while compression fittings create a solid metal surround achieving 100% compaction around the composite core.

Award-Winning Design thumbnail
Fundamental Technology

Award-Winning Design: Aluminum Encapsulated Carbon Core (AECC)

TS Conductor's award-winning AECC technology represents the next generation of advanced conductors. The design optimizes three critical components: a pre-tensioned carbon core (without glass fibers) that delivers maximum strength and stiffness with near zero thermal expansion, a seamless aluminum encapsulation layer that preserves core pre-tensioning and provides multiple protective functions, and trapezoidal strands made from annealed aluminum that maximize conductivity. This integration achieves superior performance across all key metrics while maintaining the built-in safety and reliability of traditional options, earning recognition from organizations like the U.S. Department of Energy, Public Utilities Fortnightly, S&P Global Platts, and Bloomberg NEF.